Facts About a Good Face Mask Factory

A good face mask factory sells millions of masks of various specifications to various outlets and e-stores in India as well as in international countries. In the current scenario, masks are used as preventive equipment against the COVID-19 fiasco as well as protection against dust, pollen, smoke and particles that are fatal to enter the respiratory tract. So, selling masks in India as well as overseas has steady output. So, if you are planning on opening a new venture for selling masks, it is the best time to do so. So, we have tried our best to give you a game plan. Let us see what they are:

 
Budget: Always keep to your budget, capital investment, marketing and advertising, and, most importantly, a contingency plan in case you lose money in the first quarter. Continuously tapping your budget line is a good idea because it will work as a backbone for expansion in different departments.

 
Registration Act: Whatever course you choose, you must register your company as a private limited company, a public limited company, or a proprietorship plan with the Ministry of Corporate Affairs.

 
Great Infrastructure: To set up machinery, equipment, labourers, and personnel to manufacture masks using the correct raw materials, you'll need a legal place (office space with no legal conflicts with the government). We require a consistent supply of polypropylene, just like we do for N95 masks (a material that has high efficiency, is perfect for particle filtration and has been approved by CDC).

 
Machinery: Instead of renting out machinery, you should buy it to ensure a proper flow of your manufactured masks.

 
Requirements: Each mask must pass a series of tests to determine its level of protection. Medical face masks are classified as medical equipment and are subject to national laws. Regulations will lay out the legal requirements for ensuring that medical face masks provide the bare minimum of protection against the threats they are meant to guard against. The mentioned performance standards list specific requirements by classification. Like:

• Registration and approval
• Classification designations
• Marking and labelling
• Particulate Filtration Efficiency (PFE)
• Bacterial Filtration Efficiency (BFE)
• Differential pressure (breathability)
• Blood penetration resistance
• Flammability
• Microbial cleanliness
• Biocompatibility

Quality Check: Examine the product or material to see if there is a compelling rationale to continue with product development. It will save you time and money by eliminating the need for unneeded testing. A complete test, including a test report and authorisation that is ready for certification and, as a result, for usage after the Covid-19 epidemic. To ensure improved efficiency, a competent face mask factory would subject its masks to frequent quality checks.

 
Marketing channels: A brief view of market statistics is a great way to know the demand and needs of the common masses.

Considerations for OEM N95 Mask Manufacturing

There are plenty of industries that are turning to mask making. According to medical professionals all over the world, N95 masks are the best mask available for regular use and also during emergencies. There is no such dearth of these N95 masks. However, given the current state of affairs, there could be insufficiency. So, if you want to increase your revenue and profit from government regulations and policies, you should partner with a manufacturer who specializes in OEM N95 masks where you can easily take care of designing, branding, marketing and sales.

Doesn't that sound fantastic? So, without further ado, here's a quick rundown of how these OEM manufacturers would manufacture using raw materials, conduct proper testing following NIOSH requirements, and more:

Manufacturing: Multiple layers of non-woven fabric specifically polypropylene, are used to make these N95 masks. The inner and exterior of the mask, which is made by spun bonding, are covered by these two external protecting layers of fabric. Spun bonding is a process that layers threads between 15 and 35 micrometres on a conveyor belt using nozzles blowing molten threads of a thermoplastic polymer (typically polypropylene) that pile up into a cloth as the belt moves down the line. Thermal, mechanical, or chemical procedures are then used to glue the fibres together. A needle woven non-woven layer is placed between the spun bonding layer and the non-woven layer to strengthen the mask's cohesion. The last layer is made up of a high-efficiency melt-down electret non-woven material that ensures maximum efficiency.

 

Testing: These N95 masks are now ready for testing, which is a time-consuming process. During the examinations, OEM face mask makers make certain that the created N95 masks are always above the certification threshold. The fewer rejections you have, the more money you'll make in marketing. Before being sent out for delivery, all OEM N95 masks must pass the following tests:

I. The sodium chloride aerosol spray contains charge neutralised particles with a median diameter of.3 microns. This is a particle penetration test.

II. A moderately high work rate is indicated by the airflow of 85 L per minute.

III. Exhalation resistance at 25 mm or below water column height pressure, as well as a breathing resistance test at 35 mm or below water column height pressure (A millimetre of water column height pressure is the pressure from one millimetre of water at 39 degrees F).

IV. At least 200 mg of aerosol loading, which clogs the mask with aerosol particles to simulate a high degree of exposure.

 

Sanitization: Under government rules, all machinery, equipment, lab tests, and masks are sanitised.

It is instantly distributed in boxes to delivery units once it has been approved by NIOSH, where you can quickly market and start selling to your clientele. The greatest advantage of OEM face mask makers is that they do not take credit for design, branding, marketing, or any marginal earnings. As a result, it's much easier to create the home of your dreams if it's already built and ready to sell.

How to protect from wildfire using masks?

Wildfire is an uncontrollable and unforeseen disaster brought on by the human race or natural climate change. However, certain regions of the world are prone to numerous wildfires and the inextricable link between the climatic changes in this part of the world and bigger fires is undeniable.

 

Apart from disrupting transportation, communications, power, and water supply, it has an immediate impact on air quality. If you live in a wild-fire prone areas, the CDC recommends wearing masks at all times during indoor and outdoor activities. A personal degree of protection, such as collaborating with a reputable N95 cup mask wholesaler, is an excellent option.

Types of masks to wear:

Procedural masks: Surgical masks are not to be confused with respirators such as N95 masks. The procedural masks harm the wearer by giving them a false sense of security and safety against air particulates.

 
Respirators: These respirators are divided into two types based on their way of operation: air supplying and air-purifying respirators (APRs). Because of their weight, air providing systems are only worn by firefighters and not by the general public, as they require special training to wear. Air purifying devices, on the other hand, have cartridges, filters, or canisters that may easily remove air contaminants before they reach the wearer's respiratory system. And depending on the contaminants it purifies it is again divided into 3 categories further:

 

• Particulate Respirator: As the name implies it filters particles - air, mist, and fumes – but not hazardous gases or vapors.
• Gas and Vapour Respirators: These respirators filter polluted gases and vapors from the air.
• Combination respirator: It is the combines the efficiency of particulate respirator and gas and vapor respirator, making it a piece of cumbersome equipment to use.

Non-powered APRs: Depending on the type of inlet covering, these are available in various types- half facepiece, full-facepiece, half mask, and quarter mask.

• Half-piece Respirator: It is the most common type and readily covers the nose, mouth, and chin. The distinguishing feature is that the entire covering acts as a filtering shield and is attached through straps. e.g.: N95 mask.
• Particulate Facepiece respirator: These are usually disposable items that can't be cleaned once they've become contaminated, soiled, or provide too much barrier for breathing.
• Elastomeric half-piece respirators: It is a reusable and non-disposable respirator with a thermoplastic facepiece that is held to the face by two head straps and one or more filters. This mask can be used again because it is readily cleaned. To provide maximum protection, make sure these filters and cartridges are cleaned and maintained properly.

The risks associated with a wildfire are significant. And there is no good proof that any one form of respirator is effective in combating this disaster. However, FHPR (filtering half-piece respirator) is the most commonly used respirator to filter out particles found in wood smoke particles. Also, look for a licensed N95 cup mask wholesaler who follows NIOSH's rigorous criteria.

Certification of respirators
A wearer has ample respirators to choose from. However, a certified respirator is a better choice than a non-certified one. A glance will assist you in choosing the proper mask:

• Respirators are subjected to NIOSH certification
• Non-respirators like procedural masks are not subjected to NIOSH certification
• TC Approval Number: TC (testing and certification) number must be provided on the packaging, if not present, that it is neither NIOSH certified nor can provide protection against wildfire hazards. TC is provided if the mask is manufactured after 2008.