Why Masks Will Likely Be Necessary at Work Until 2021

Facemasks have become a part and parcel of life during the Covid-19 pandemic. Experts suggest that Covid-19 patients and non-affected individuals all should wear masks. Why? Because while patients may spread the disease when sneezing or coughing, others may be affected by the germs spread through contact with coronavirus affected patients. So, as offices open, it is important to wear face masks. But for how long? Well, experts believe that it may be important to wear face masks to work even in 2021. Why? Because the Vaccine Is Yet To Come

The vaccine data that is currently available from the Oxford University, Covid-19 vaccine may be available during the winters. So, it can be stated that the immunity herd may be available some months after that. For this reason, experts suggest that it is 12-18 months more that people have to wear face masks to work.

Now the next question arises, how natural will it be to wear face masks to the office? How will call center executives to take calls putting on face masks? While with masks on, the words may garble, without the mask there are chances of infection. So, there is a need to revamp the workplace culture. Wearing N95 respirators and keeping a distance of at least 6 feet can keep the disease at bay.

Now, as it is clear that it is important to wear face masks to work, buy these in bulk. The top face mask manufacturer in India offers you affordable surgical masks. Choose face masks that

• Properly fit with your face and are waterproof
• Ensures easy breathing and are comfortable to be worn for long hours
• Come with several layers and are effective in filtering air-borne germs and dust particles   

So, now do not worry about going to work. Buy an N95 respirator from top face mask manufacturer in India and ensure safety of yourself and your loved ones.

We are face mask manufacturer, our  factory has the capacity of manufacturing half-million masks per day, for more information, visit www.rhysley.org or call us @ 001-587-441-3737 or +91 89299 00031.

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WHAT IS MELT-BLOWN EXTRUSION AND HOW IS IT USED FOR MAKING MASKS?

Covid-19 has popularized the use of face masks. The high-quality face masks available from top face mask manufacturers are considered both comfortable to use and effective. These masks (3 ply face mask or KN95/N95 Face Mask) are generally manufactured using the melt-blown extrusion process. In this one-step process high-velocity air is blown through the molten thermoplastic resin from the extruder dye tip onto a conveyor or takes up the screen to form a finely fibrous and self-bonding web. It helps to produce the non-woven fabric. This kind of fabric is created by bonding the material mechanically, thermally, or chemically. The following features make the fiber manufactured through melt-blown extrusion ideal for face masks. 

Melt Blown Fabric

• Absorbency- This melt-blown fabric is known for its absorbent, elasticity, and high filtration properties. It is quick to pick up oil and other unwanted objects. Hence the air you inhale through the fabric is devoid of air pollutants.
• Bacterial barrier- Due to its high absorption and filtering property, the face masks are also considered as great at preventing bacteria. Experts suggest that Covid-19 patients wear face masks. This will help to prevent the spread of coronavirus through cough and sneeze.
• Breathable- The best part, while the mouth and nose remain covered under this face mask, this kind of fiber is extremely breathable. This makes the masks manufactured using the melt-blown process ideal for long time wear.
• Cushioning- The melt-blown fiber is soft. So, when you wear the face masks, it acts as a soft cushion on your nose and mouth.
• Stretchable- The melt-blown fiber is stretchable. Melt-blown adds extra strength to the fiber. For this reason, face masks made with this high-quality fiber fit on any face.
• Washable- The melt-blown fabric is ideal for multiple washes. For this reason, it is used to manufacture face masks that can be washed after every use. This type of fiber is also great to manufacture a disposable 2 ply face mask.

The melt-blown fabric is also known for flame retardancy, liquid repellency, resilience, and sterile properties.

The key steps followed in the melt-blown extrusion process are

• Resin Feed System- The thermoplastic resin is the primary material used to manufacture the face masks. The first step is to store the material in the resin bag and is then fed into the extruder hopper.
• Extruder Assembly- In this step the pellets are received from the resin fed system.
• Metering Pump- The pump delivers a clean poly mix to the die assembly. It is also accountable for process variations in pressure, temperature, and viscosity of the molten polymer.
• Melt Blown Die Assembly- Under this step, the die assembly ensures that there is uniformity of the manufactured melt-blown fiber.
• Collector-The collector speed is changed to modify the density of the fiber. This step helps to modify the fiber density and make it usable for different applications.
• Winder Unit- In this step, the cooled fabric is wound on the cardboard. In this process, the fiber is strengthened. This makes the fiber apt for manufacturing medical and surgical masks.

While the process steps remain the same, the material, temperature, and the collector speed can be modified to manufacture customized melt-blown fabric. The multi-layer face masks are hence manufactured following the melt-blown process. We are face mask manufacturer, our mask manufacturing factory have capacity of half a million mask per day, to book bulk order please visit www.rhysley.org. We also sell face mask machines, full or semi-automatic 3 ply mask making machines & KN95/N95 mask making machines are available for sale.